We design from first principles ensuring that every gearbox is grounded in fundamental mechanical theory before advancing to detailed engineering. This approach allows us to understand system behavior at its core, rather than relying solely on off-the-shelf assumptions. Our validation process combines theoretical analysis with modern engineering tools to guarantee performance, safety, and reliability.
Deliverables (Component Check):
Static Stress and Safety Factor Check.
Compliance With DIN/AGMA/ISO Standards.
Single Component Validation (Shaft, Gear, or Bearing).
Short Validation Report.
Deliverables (Subsystem Validation):
Multi-component Analysis (Gear Stage with Shafts and Bearings.
FEA (linear Static, Contact Stress & Fatigue).
Bearing Life & Shaft Alignment Checks.
Optimization suggestions (geometry, material, tolerances).
Full validation report.
Deliverables (System Level Validation):
Complete gearbox/system analysis (multi-stage).
Gear calculations (ISO 6336/DIN 3990/AGMA)
Drivetrain modeling & system simulation.
Advanced FEA (thermal, dynamic response, bolt & housing stresses).
Failure mode analysis + redesign recommendations.
Detailed validation & compliance report.
Presentation to the client’s engineering team.